APPENDIX 2
PRINT UNIT REVIEW
Summary :
This report summarises the findings from an externally
commissioned review of the Council’s Print Unit. Sections 3 - 5 summarise the
findings, the procurement options and the recommendations of the consultant. Section 6 presents an officer assessment of
the review and goes on in Sections 7 and 8 to detail proposed options and, in
Section 9, recommendations for the future meeting of the Council’s print and
copy needs.
1. Background
1.1. In September 2004 it was agreed to
commission an external review of the existing Print Unit facility with a view
to establishing a cost-effective basis for future procurement of the Council’s
print and copy needs.
1.2 A consultant from the British Print
Industry Federation was commissioned to undertake the review which was
completed in December 2004.
1.3. This report
is based upon the findings of that review.
2. The Print Unit
2.1. The Print
Unit offers the following internal services :
·
a
bespoke one-off printing and finishing operation largely based on plate-based
printing machines
·
a
photocopying service (colour and black and white)
·
a
limited design service to originate the basic content which is printed by the
two processes above
·
a
corporate print procurement service to advise and manage the external sourcing
of print work
2.2. The Unit is
staffed as follows :
·
Unit
Manager
·
X3
Print Operatives
·
x1
Pre-Press Operative (design and support)
The Unit currently operates on the
ground floor of County Hall.
3. Review Findings
3.1. The Unit provides a service which is
generally valued by officers and members alike. Due to falling copier volumes
and low levels of productivity, however; the Unit has had difficultly in recent
years in meeting its financial recovery target. The review has also highlighted a number of other operational and
financial issues :
1.
Photocopying
·
Since
2001/02 photocopy volumes have fallen by 24% (down 824,000) on the volumes
specified in the lease contract.
·
This
will lead to a forecast loss of £12,608 in 2004/5. It is unlikely that this
situation can be reversed by redirection of copies from other machines.
·
To
recoup the financial loss would require a 29% increase in copier charges
·
A
market testing exercise suggested that the NHS Trust may be able to offer a
more competitive price on copying
2.
Litho printing
·
The
charges for litho printing work are generally at the upper end of standard
commercial rates.
·
Low
productivity and asset utilisation are contributing to the financial shortfall
which the Unit is incurring. A projected loss of £11,043 is projected for
2004/5
·
This
was confirmed by a market testing exercise. Whilst the Unit is competitive for
small quantities of commodity items (letterheads, compliment slips, etc) it could not compete so successfully for
larger quantities or one-off items
·
Competitiveness
is affected by the industry norm of operating double shift working with which
the Council cannot compete
·
The
Unit is dependent upon 2-colour equipment nearing the end of its useful life.
To upgrade the equipment to current industry standards would cost between £150
– 250k.
3.
Other
findings
4. Financial
issues
4. Procurement Options
4.1. The consultant was asked to assess all
print procurement options ranging from retention of an internal service to full
externalisation. Key findings from this exercise were as follows :
1. All departments
procure their own print & copy needs
- this was not recommended as a viable
option since it would depend upon individual service departments having the
expertise and capacity to procure print work,
2. Central
procurement via a Print Buyer
- it was concluded that this could be a
viable option which offers the
potential to secure net savings of approx. £45k on print procurement
after salary costs for such a post were taken into account. It was, however,
recommended that this option be deferred until the outcome of an external
market testing exercise was known.
3. External print
procurement
- it was concluded that there was
potential to secure significant savings by externalising all the Council’s
print procurement. It was proposed that this be explored further through
inviting “Expressions of Interest” from external suppliers. Experience
elsewhere suggests savings of approx. 10% which could yield savings of up to
£75k on total spend of £750k. It should, though, be noted that the majority of
Council printing is already externally procured and that savings may therefore
be less.
4. Internal print
procurement
- the consultant assessed the range of
internal services currently offered and determined which could potentially be
retained on a cost-effective basis. If the full range of existing copy and
print services were to be retained the Unit could operate on a break-even basis
if the team manager post were removed and the duties assigned to other staff.
Alternatively, litho printing could be terminated and a copy / finish / design
service retained; this would require the removal of the team manager and one
print operative post. This second option is to be favoured since termination of
litho printing would remove the need for significant investment to upgrade
equipment.
5. Consultants Recommendations
5.1. In summary, and in priority order, the
recommendations made by the consultant were as follows :
1.
The
Council should undertake an exercise to test the market’s response to supplying
all print and copy requirements.
2.
On the
basis that it is not practical to divert copying work from elsewhere to meet
the specified lease volumes, it is proposed that the Council seek to
renegotiate the contract to reflect the lower levels of activity.
3.
The
Council should explore the potential offered for joint print and copy
procurement with the PCT and NHS Trust.
Particular scope appears to exist to reduce spend on copying activity
through sourcing via the NHS Trust.
4.
If
there is real pressure to achieve immediate savings, deletion of the team
manager post would enable the Unit to achieve its recovery target.
5.
The
consultant recommended that beyond item 4 (above) no further reduction in the
size of the Unit be made until the external print options have been assessed.
6.
A fixed
charge of £62 should be made on jobs procured from external print suppliers
6. Assessment of Consultants Review
6.1. The consultancy review has been a useful
exercise which has served to highlight a number of issues :
·
Falling
copier volumes have led to a situation where full-cost recovery for this work
is not being achieved. A forecast loss of £13k will be incurred in 2004/5.
·
Internal
litho printing is becoming less competitive, a situation compounded by the fact
that significant investment in new equipment is required. A loss of £11k is
forecast for 2004/5.
·
Unit
competitiveness is weak. By operating at a productivity level 10% below the
industry norm of 75% and only working a single shift, the Unit has real
difficulties in matching prices from external competitors who benefit from both
these positive features (more hours per shift and more shifts)
·
There
is potential to achieve significant savings through externalisation of part or
all of the Council’s print and copy needs. This was confirmed by a market
testing exercise. This exercise particularly highlighted the potential for
significant savings on photocopying by using the NHS Trust.
·
To
achieve the Unit recovery target with no change in current service activities
would require an increase in copier charges of 29% and litho print charges of
10%. Whilst copier charges would remain relatively competitive even at the
higher level, litho print charges would then be at the margins of
competitiveness
6.2.
The
main recommendation from the consultancy review (see Section 5 above) is to
undertake a market testing exercise. The review also proposes that the team
manager post could be removed if immediate savings are required but recommends
that any further changes to the role and structure of the Unit be deferred pending
the outcome of that exercise.
6.3. The Council is, however, tied into binding
contractual agreements for copiers until November 2006 (at a cost of £76,000
from April 2005 to contract end) ie. it may be more practical to restrict the
market testing exercise to litho
print activities only. This would, by extension, suggest that the Council could
pursue a mixed economy approach to meeting its future procurement needs ie.
retain an internal copy facility but externalise all litho printing.
6.4. Crucial to the future of the Unit is
agreement as to whether the Unit provides a “service” or whether it is a
“business” which has to operate on a full-recovery basis If it is the former,
members have the option to agree that that the additional costs of operating
such a service are outweighed by the benefits. Should there be a wish to
maintain an internal service there would be little reason to pursue a market
testing exercise.
6.5. The consultants review clearly highlights
that it is the litho printing area that is particularly vulnerable to external
competition. The copy service is also recognised as being of particular value
to Committee Services. This would
suggest that a further option which merits consideration is the externalisation
of litho print activities whilst maintaining an internal copy service.
6.6. Following further discussions with the
consultant, and using the findings of his review, three alternative options
have been identified for the Council to meet its future print and copy needs.
These are detailed below with each being assessed in Section 7 (following). The
review consultant concurs with the view that these are the key options
available to the Council and represent a reasoned approach to future print
procurement.
7.
Options for consideration
7.1. Three options are presented for meeting the
Council’s future print and copy needs.
Option 1 : Retention of existing service
Proposal :
Retain full range of existing services ie. procurement, design, print, copying
and finishing. For this option to be cost-effective it would be necessary to
increase internal charges (by 10% for litho printing and 29% for photocopying).
A fixed handling charge of £62 would
also be levied for all procurement tasks generating approx. £4k per year.
Service departments would also be charged for direct assistance with design
work which is currently provided free of charge.
Staffing levels could either remain
unchanged or the team manager post removed to achieve efficiency savings.
Whilst under the latter option the full range of services could continue to be
provided, the Unit recovery target would need to be adjusted to reflect the
loss of productive resources. If the team manager post were to be removed,
alternative line management arrangements would be required.
Option 2 : Retention of limited internal service (design, copy and
finish)
Proposal :
Retain a procurement, design, copy and finish service and externalise all litho
printing work. The Design/Admin officer would transfer to the Publications and
Design Team where responsibility for all design work would rest; this would
leave a staff team of 2 to provide a copy and limited finishing service. Line
management responsibility for the copy element would be taken on by the
Council’s Procurement Manager who would also manage the external print contract
and co-ordinate all print procurement in line with the Print Protocol.
This option would require loss of
two posts - the team manager and one print operative post. TUPE regulations
would be applied, as appropriate, in dealing with such staff changes
It is anticipated that this option
would also free-up 30-50% of the floorspace currently occupied by the Unit.
Under the terms of the existing
copier lease, internal charges would have to be increased by 29% to achieve
full-cost recovery. It may, however, be possible to renegotiate the terms of
the lease particularly if the provider were interested in bidding to undertake
the Council’s litho printing work. Even if increased by 29% copy costs would
remain relatively competitive against commercial suppliers.
A fixed handling charge of £62 would
also be levied for all procurement tasks generating approx. £4k per year.
Service departments would also be charged for direct assistance with design
work.
Disposal of litho printing equipment
is expected to generate a capital receipt of £50 - 60,000.
Option 3 : Externalise all of the service
Proposal :
All print and copy needs to be sourced externally with the existing Print Unit
staff being transferred to the new employer under TUPE regulations. Management
of an external print and copy supply contract would rest with the Procurement
Manager.
The lease contracts for the copiers
run until May 2006 for the colour copier and November 2006 for the black and
white copier - contractually the Council is thus committed to further
expenditure of £76,000 (April 2005 to contract end). The terms of the lease do
allow for a 5% discount for early payment ie. if the Council elected to return
the equipment early and pay the balance due this sum would reduce by approx.
£3,800. It may be possible to negotiate a more favourable release from the
contract should the present copier supplier be interested in bidding to provide
for all the Council’s print and copy needs; the advice of the external consultant
is that the company is likely to be interested.
If it is assumed that ALL Council
print requirements (including Tourism and Wight Leisure) are included within
the contract, it is estimated that savings of £75k (10%) could be achieved on
total current print expenditure levels across the authority
It is possible, though, that
external charges for photocopying work may be higher than current internal
rates – commercial suppliers tend to charge out at rates 25-50% higher.
Disposal of litho printing equipment
is expected to generate a capital receipt of
£50 - 60,000.
8. Options Assessment
8.1 There are two main options available to
the Council for meeting future print and copy needs :
i)
Retention of an internal service (Option 1)
ii) Partial
or full externalisation of the service (Options 1 and 2)
Each of the 3 options has been
assessed for overall viability and achievability. Key findings are as follows :
Option 1 : only viable if the Print Unit is viewed as a service not a
business
The service is currently expected to
operate on a full cost-recovery basis. Unless there is shift in this operating
basis and agreement that the Unit provides an internal service not a business,
it is not viable to retain the full range of existing services. If internal
charges were to be increased as proposed this would mean that both copying and
litho printing charges would be at the margins of commercial competitiveness.
Litho printing in particular is an established market regularly working two
shifts and willing to take marginally priced work from financially reliable
customers, such as local authorities, where that activity will fill currently
under-utilised equipment.
In addition, the Unit’s litho
equipment is nearing the end of its useful life and is only capable of 2-colour
printing as compared to the industry norm of 4-colour. A financial investment
in new equipment of between £150-250k would be required to offer a competitive
litho printing service – although a limited repairs and renewals fund does
exist, there is no provision for investment of this scale.
Option 2 : this is a viable option
The copying facility is considered
to be the more essential service to retain in-house. Committee Services in
particular have an on-going need for a reliable, responsive and locally
accessible copy service to meet their needs. Externalising the copy service is
unlikely to secure significant savings and may lead to concerns about reduced
reliability and convenience. Photocopying is also an activity which would remain
relatively competitive even if charges were increased by the 29% necessary to
achieve full cost-recovery under the current lease terms.
It is also possible that the copier
company would be prepared to renegotiate the terms of the lease contract particularly
as they are likely to be interested in bidding to meet the Council’s litho
print needs
Option 3 : this is a viable option
This may be a viable option since it
could secure savings of up to £75k if the Council were to source ALL its print
needs (including those of Tourism and Wight Leisure) via an external supplier
and through a framework agreement.
Although savings could be secured on litho printing work, the cost of
copying is unlikely to be lower than current internal charges.
The one area of possible concern is
the loss of an internal copy service which is viewed by Committee Services in
particular as a valuable and effective service.
8.2. Given the Council’s established policy of
seeking closer service integration with the PCT and NHS Trust, pursuit of a
joint approach to meeting print and copy procurement needs also merits
investigation as part of Options 2 and 3 above.
9. Next Steps
9.1. The key issue of principle to be
determined is whether the Print Unit is a service or a business – if it is
deemed to be a service it could be considered that the benefits outweigh the
extra costs involved in maintaining the Unit and increasing the charges to
internal users ie. Option 1 could be approved. If it is viewed as a business
and expected to operate on a full cost-recovery basis, full or partial
externalisation of the service is a natural consequence since the Unit already
operates at the margins of commercial competitiveness ie. Option 2 or 3 should
be pursued.
9.2. Prior to determining which of the
available options the Council wishes to pursue, it is recommended that a formal
market testing exercise be undertaken to assess the financial and operational
implications of full or partial externalisation. It is anticipated that such an
exercise would take 2-3 months to complete and involve two stages :
Stage 1 : Expressions of
Interest –
following the drafting of a service specification, the Council would invite
outline expressions of interest from commercial suppliers for the meeting of
the authority’s print and copy needs. In order to maximise potential savings it
is proposed that the service specification include ALL the Council’s print and
copy needs including Tourism and Wight Leisure.
Consideration
would be given to a joint exercise with the PCT and NHS Trust.
Stage 2 : Tender exercise – following identification of
prospective suppliers from Stage 1, a formal tender exercise would be
undertaken. This would invite separate bids for copying and litho printing and
would ultimately lead to a formal contract for supply. Consultancy advice
suggests that it is likely that a contract would be for an initial 1 year
period with an option for a further 2
years.
9.3. The following
recommendations are made to the Executive :
1. That the Council undertake a market
testing exercise to assess the implications of a full or partial
externalisation of the services currently provided by the Print Unit. This
exercise will include consideration of a joint procurement exercise with the
PCT and NHS Trust.
2. That agreement on which of the 3
options for on-going procurement of the Council’s print and copy needs be
determined when the results of the market testing exercise are available. This
is expected to take 2-3 months.
3. That, whilst the market testing
exercise is underway, the Resources Select Committee be invited to comment on
the report and contribute to the debate on how best to meet the Council’s
future print and copy needs.
10. Conclusion
10.1 Despite the growing use and dependence upon
electronic means of communication and information sharing, it is likely that
the Council will continue to have a need for a significant volume of
photocopying and litho printing. The market for sourcing these needs is,
however, changing. In its present form the Print Unit faces on-going
difficulties in attaining its cost-recovery target – whilst this is due in
large part to the decline in copier volumes the litho printing service is also
becoming less competitive and will require significant investment in new equipment
for which there is insufficient provision.
10.2 Change in the way the Council procures its
print and copy needs is consequently inevitable. This report has outlined a
proposed means of achieving such change.